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PCB trace width

PCB trace width: the example drawn by the calculatorw = 0.781 mmcopper t = 35 µm thick, on FR-4
0.781 mm for 2 A at +10 °C on 1 oz outer copper

A trace is a flat wire: thinner copper must be wider to stay cool.

Opens in the app on 1 December, with Circuit Notebook 1.0 See it worked out

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The example, worked out

Given

Current
2 A
Temperature rise allowed
10 °C
Copper weight
1 oz (35 µm)
Layer
Outer
Trace length
50 mm
Board temperature
25 °C

Working

  1. IPC-2221: the copper section for the rise (k = 0.048 outside, 0.024 inside)
  2. 1 oz of copper is 1.378 mil (35 µm) thick
  3. copper warm, at the trace temperature

Results

Width needed0.7814 mm
Copper section0.0274 mm²
Thickness35 µm
Resistance over 50 mm33.4 mΩ
Voltage drop66.7 mV
Heat in the trace133 mW

The formulas

  1. A = (I / (k × ΔT^0.44))^(1/0.725)the copper section, k = 0.048 outside, 0.024 inside
  2. w = A / t1 oz of copper is 1.378 mil (35 µm) thick

The usual traps

  • Inner traces need twice the width of outer ones.
  • A trace sized for the heat may still drop too much on a 3.3 V rail.

Questions

How wide must a PCB trace be for my current?

A = (I / (k × ΔT^0.44))^(1/0.725): the copper section, k = 0.048 outside, 0.024 inside. w = A / t: 1 oz of copper is 1.378 mil (35 µm) thick.

What does it give for typical values?

0.781 mm for 2 A at +10 °C on 1 oz outer copper. Width needed: 0.7814 mm.

What are the usual mistakes?

Inner traces need twice the width of outer ones. A trace sized for the heat may still drop too much on a 3.3 V rail.

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Opens in the app on 1 December, with Circuit Notebook 1.0

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